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  • Electrical Preventative Maintenance

    Did you know your electrical gear needs a PM just like your mechanical & automotive systems?


    Industry data shows a well designed preventative maintenance program can:


    • Reduce maintenance cost up to 30X
    • Reduce breakdowns up to 70%
    • Yield a return on investment (ROI) up to 3X
    • Increase production by up to 25%
    • Increase asset life cycle and resale value

    NFPA 70E, Article 205.3 states: Electrical equipment shall be maintained in accordance with the manufacturer's instructions or industry consensus standards to reduce the risk associated with failure.


    The 2023 edition of the NFPA 70B represents a significant shift in the approach to electrical equipment maintenance. Previously considered a “Recommended Practice,” NFPA 70B is now a “Standard” containing mandatory language and requirements.


    Electrical preventative maintenance (PM) can help ensure that electrical systems and equipment are safe, efficient, and compliant with regulations. 


    Some electrical PM requirements include: 


    • Inspecting electrical panels: Check for loose connections, frayed wiring, or other abnormalities. 
    • Testing breakers: Circuit breakers protect electrical systems and devices by interrupting power when there's an overload. 
    • Calibrating electrical devices: Verify that devices are operating normally. 
    • Checking bonding systems: Ensure that bonding systems and protective devices are in good condition. 
    • Replacing damaged connections: Tighten loose connections or replace damaged ones.
    • Testing emergency systems: Test emergency shut-offs, fire alarms, and first-responder systems to ensure they're working properly.
    • Lubricating electrical equipment: Apply lubricants to electric motors and devices that require them. 
    • Replacing unsafe equipment: Repair or replace any equipment that's a hazard. 
    • Updating electrical documentation: Keep electrical documentation up to date.
    • Inspecting surge protection systems: Check surge protection systems. 

    Regular PM can help reduce downtime, increase the lifespan and efficiency of systems and equipment, and improve safety.


    Electrosense can help you develop your PM program today!

  • Infrared Thermography

    Did you know the leading cause of fires in facilities is electrical failures?


    Excessive heat is often an early symptom of equipment damage of malfunction.


    This really brings to the forefront to implement an effective preventative maintenance program that utilizes infrared scanning to look for abnormalities, code violations, & other potential issues. 


    According to the National Fire Protection Association (NFPA) 70B, all electrical equipment must be inspected using infrared thermography at least once a year. 


    Equipment that meets the Equipment Physical Condition 3 criteria must be inspected every 6 months. Condition 3 includes equipment where urgent actions were identified in previous scans. 


    Infrared thermography, also known as infrared scanning, is a non-intrusive, preventative maintenance technique that detects differences in thermal radiation to identify potential issues in electrical equipment.


    It can help detect failure modes such as overloaded circuits, loose connections, corrosion, or defective components. 


    More frequent inspections may be required in the following situations:


    • Loss experience
    • Installation of new electrical equipment
    • Changes in environmental, operational, or load conditions

    Our reporting is done in a professional format with clear recommendations to correct deficiencies.


    Many major insurance carriers have started requiring these services to be performed on an annual basis, are you in compliance?

  • Electrical Safety Program Development

    The National Fire Protection Association's (NFPA) 70E standard for electrical safety in the workplace requires employers to establish an electrical safety program (ESP). 


    The ESP must include a policy that requires an electrically safe work condition (ESWC) to be established when employees are near equipment that may cause an arc flash or are within the limited approach boundary. 


    Here are some tips for creating an electrical safety program:

    •  Create a job planning method
    • Make it easy for workers to identify hazards
    • Train workers on the risks
    • Implement proper mitigation techniques
    • Develop safe work practices
    • Continually check the process 

    NFPA 70B is a standard for electrical equipment maintenance that helps users develop and implement an electrical preventive maintenance (EPM) program. 


    The standard is used in many settings, including industrial plants, commercial buildings, and large residential complexes.

     

    NFPA 70B requires the following to be included in an electrical maintenance program (EMP):


    • Tracking maintenance activities
    • Incident investigations
    • Incident energy analysis
    • Personnel training
    • A policy for documenting and retaining records of maintenance, equipment, and personnel 

    NFPA 70B is used in conjunction with NFPA 70E, which is the standard for electrical safety in the workplace. 


    While NFPA 70E protects workers when equipment is in good condition, NFPA 70B is required to ensure that equipment is regularly maintained. 


    Benefits of a proactive approach to electrical maintenance include: 

    • Improved asset management
    • Better compliance management
    • Enhanced business continuity
    • Reduced risk of fire or electrical outage.

    Dont wait, let us help you get into compliance! 

  • Engineering Services

    Whatever the type of engineering services your facility requires, Electrosense is ready and willing to help.


    Our seasoned Engineers have experience in all electrical applications, both from their training and knowledge of the principles of engineering, and in real world applications.


    Read on below to see the types of services we offer. and let us help bring you back into compliance!

  • Arc Flash Hazard Analysis

    NEC 110.16 (A)  

    General. Electrical equipment, such as switchboards, switchgear, panelboards, industrial control panels, meter socket enclosures, and motor control centers, that is in other than dwelling units, and is likely to require examination, adjustment, servicing, or maintenance while energized, shall be field or factory marked to warn qualified persons of potential electric arc flash hazards. 


    The marking shall meet the requirements in 110.21(B) and shall be located so as to be clearly visible to qualified persons before examination, adjustment, servicing, or maintenance of the equipment.


    NEC 110.16 (B)  Service Equipment. 

    In other than dwelling units, in addition to the requirements in (A), a permanent label shall be field or factory applied to service equipment rated 1200 amps or more. 


    The label shall meet the requirements of 110.21(B) and contain the following information:


    (1) Nominal system voltage


    (2) Available fault current at the service overcurrent protective devices


    (3) The clearing time of service overcurrent protective devices based on the available fault current at the service equipment.


    (4) The date the label was applied


    Exception: Service equipment labeling shall not be required if an arc flash label is applied in accordance with acceptable industry practice.


    The National Electrical Code (NEC) requires arc flash labels to warn people of the potential for arc flash hazards in electrical equipment. 

    The labels must meet the following requirements: 


    Label types


    The NEC requires two types of labels: a general warning label and a more detailed warning label. 


    Label content


    The general warning label should convey a general hazard avoidance message, such as "Appropriate PPE is required when working on this equipment". The more detailed warning label should include the severity of the arc flash hazard, the explosive force distances, and the type of PPE required. 


    Label durability


    The label must be durable enough to withstand its environment, and the words, colors, and symbols must always be visible. Handwritten markings are not permitted unless the information is subject to change. 


    Label placement


    The label must be clearly visible to qualified people before they begin work. It's typically placed outside the panel or enclosure door. 

    Label application


    The label must be field or factory applied and include the date it was applied. 


    Label maintenance


    The owner of the electrical equipment is responsible for the documentation, installation, and maintenance of the label. Any changes to the system require updating the labels. 


    NFPA 70E, ARTICLE 130.5 says an arc flash assessment must be completed to determine if an arc flash hazard exists, taking into consideration the design of the overcurrent protective device, its opening time, and its condition of maintenance.


    NFPA 70E 130.7(A) Requirement for Provision Of PPE Workers exposed to electrical hazards risks must be provided with, and shall use, protective equipment that is designed and constructed for the specific part of the body to be protected and based on the work to be performed.


    Within the latest issue of the NFPA 70B standard released in 2023 it is also required thet studies bye updated every 5 years.


    Are you in compliance?

  • Coordination Studies

    According to the National Fire Protection Association (NFPA) 70B, coordination studies are a required part of an electrical system's safe and reliable distribution: 


    What are coordination studies?

    Coordination studies are a protective method for selecting and configuring circuit breakers and fuses to localize outages caused by an overcurrent condition. 


    When to update coordination studies?

    NFPA 70B requires that coordination studies be updated every five years. 


    When to update other studies?

    NFPA 70B also requires that short-circuit and incident energy studies be updated every five years. 


    What to do if there are modifications to the electrical system?


    Any modifications or additions to an electrical system within the required interval require an update to the facility's electrical studiesHave a breaker that trips frequently and your'e not sure why?


    Adding new loads to an existing system?


    Installing process machinery subject to high inrush currents?


    You may be in need of a coordination study to help stage the system to avoid nuisance tripping call Electrosense today.

  • Electrical Drawings

    The National Fire Protection Association's (NFPA) 70B standard requires facilities to have and maintain accurate single-line diagrams (SLDs) of their electrical systems: 


    Purpose

    SLDs are a simplified representation of an electrical system that use lines and symbols to show connections and nodes. They are essential for electrical maintenance programs (EMPs) and are the primary reference for systems studies. 


    Requirements

    The 2023 edition of NFPA 70B requires that SLDs: 


    • Show all electrical equipment in the power system 
    • Include ratings for voltage, frequency, transformer impedance, and more 
    • Be updated regularly and with system changes 

    Importance

    SLDs are used by electricians and design professionals to calculate short-circuit values and protective device clearing times. These values determine incident energy and personal protective equipment (PPE). 

    Challenges


    SLDs are often not updated or reviewed over the life of a facility. Construction managers may not be trained to understand the importance of SLDs.


    So whether you need new city submission drawings, load calculations, or to create a set of record drawings for your existing facility we are here to help. With our thorough data collection process you can count on us to provide accurate single lines for your maintenance team to rely on.

  • Load Monitoring

    Did you know that the NEC and oftentimes engineering firms require load studies to be performed prior to adding additional components to your system? 



    The NEC 220.87 study is based on collecting average current data over 15-minute intervals, continuously recorded over 30-days. This ensures that your system has the capacity to allow for additional demand without risking an overload condition leading to equipment failure, nuisance tripping, or electrical fires.



    The National Electrical Code (NEC) requires load studies to ensure that electrical systems are not overloaded or underutilized. Load studies are used to determine the maximum demand on a system by recording the average power consumption over a period of time. The NEC offers two methods for determining existing loads:


    • One-year period:  Find the maximum demand over a one-year period.
    • 30-day period: Record the demand over a 30-day period and find the maximum demand. 

    Load studies are important because electrical loads can change due to occupancy, technology upgrades, and operational practices. A one-time calculation or estimate is not enough to ensure that an electrical system can handle its load over the life of the installation. 


    A load study can help with:

    • Identifying overall circuit loading
    • Identifying peak usage
    • Determining if new loads and breakers can be added to a panel.
    • Avoiding oversizing or over loading of panels and circuits 

    Our experienced technicians can install the load montioring equipment safely with no impact to your facility and help gather the information needed. 

Electrical Testing Services

  • LV Distribution Equipment

    While we are not a Neta accredited company, we do test to NETA standards and provide top quality service on the following items and more:

    • Switchgear & Switchboards
    • Panelboards
    • Circuit Breakers
    • Power Quality Metering
    • Instrument & Control Power Transformers
    • Current Transformers
    • Dry Type Transformers
    • Liquid Filled Transformers
    • Automatic Transfer Switches
    • Grounding Systems
  • Cable Testing

    We test low voltage conductors 600V and under, as well as medium voltage feeders up to 35KV.


    Our typical testing includes:

    • Megger (insulation Resistance) testing
    • Shield Continuity
    • Uniform Resistance Testing
    • Very Low Frequency Testing
    • Tan- Delta Testing
    • Time Domain Reflectometry (TDR)
    • Termination / Splicing Inspections
  • Circuit Breakers

    • Primary Injection Testing
    • Secondary Injection Testing
    • Arc Reduction System Installation
    • Control Power Upgrades
    • Breaker Maintenance
    • Contact Resistance Testing
  • Grounding System Testing

    • Point to Point Testing
    • Fall of Potential Testing
    • Clamp On Testing
  • Transformers

    • Insulation Resistance Testing
    • Turn Tap Ratio TTR Testing
    • Power Factor Testing
    • Winding Resistance Testing
    • Oil Sample Testing
  • Automatic Transfer Switches

    • Insulation Resistance Testing
    • Contact Resistance Testing
    • Settings Verification
    • Transfer Switch Online Testing
  • Load Banking

    Need to have your generator load banked to be in compliance with life safety & NFPA-99 requirements?


    Whether you are load banking a small system or a large system ElectroSense has the experience to get it done!


    We also loadbank critical power solutions as well!

  • Ultrasonic Testing

    Noticing an increase of noise in your facility?


    Could be signs of aging distribution equipment with failing isolation pads...or corona discharge.


    Call today to have your system looked at!

About Us


Electrosense was founded in Springfield, Missouri. We have over 20 years of experience in installation, maintenance, testing, and code compliance for electrical systems. We have completed projects in Data Centers, Hospitals, Manufacturing, Light Agricultural, & Government projects. In addition we service commercial properties including but not limited to retail, industrial, office, & event spaces.



Choose Electrosense to be your facility partner today and you will have a quality relationship for life.

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